干粉站人员必备:干粉站典型故障问题处理(中)
发布时间:2019-03-18 09:23:44 作者:青岛恩普除尘
一、粉料秤计量准确后称量仪表读数渐渐变小
故障现象:
ZAIZIDONGSHENGCHANGUOCHENGZHONG,FENLIAOJILIANGDOUNEIDEWULIAOCHENGHAOHOUJIANJIANBIANXIAO。
原因分析:
ZHUYAOSHIXIELIAOQIDONGDIEFAGUANBUYANSUOYINQI。ERQIDONGDIEFAGUANBUYANDEYINSUYOU:QIDONGDIEFAZUZHUANGSHIXIANWEILUODINGWEIZHIBUHESHIZAOCHENGDIEFABENSHENGUANBUDAOWEI,LINGDIEFACHUKOUCHUZHANLEWULIAO,YEHUIZAOCHENGQIDONGDIEFAGUANBUDAOWEI。
处理过程:
1、XIANCHAIKAIYUQIDONGDIEFAXIANGLIANDEHONGSEJIAOGUAN,JIANCHASHIFOUYOUWULIAOZHANZAIDIEFASHANG,RUYOU,ZEZAIDIEFAKAIQIZHUANGTAIXIA,YONGGANGSHUABAWULIAOQINGLIDIAO。
2、JIANCHADIEFADEXIANWEIDINGSIWEIZHISHIFOUHESHI,KETONGGUODIAOZHENGDINGSILAIXIANZHIDIEFADEKAIDU。
二、配比不下传到仪表或仪表显示数上传不到计算机或仪表不启动
故障现象:
RENWUSHEZHIHAOHOU,YONGSHUBIAODIANJICUNPANXIACHUAN,DANCHENGZHONGYIBIAOJIESHOUBUDAOJISUANJIXIACHUANDESHUJU。ZAISHENGCHANGUOCHENGZHONG,CHENGZHONGYIBIAOJIANCEDAODEZHONGLIANGSHUJUBUNENGCHUANSHUDAOJISUANJISHANG,JISUANJIJIEMIANSHANGXIANGYINGDESHUJUKONGJIANCHUANGKOUWUFANYING。
原因分析:
CHENGZHONGYIBIAOYUJISUANJIZHIJIANTONGGUOYITUOBACHUANKOUXIANLIANJIE。YIBIAOYUJISUANJIZHIJIANDETONGXUNXIANSONGDONG、DUANXIAN、DUANJIEHUOPENGQIAODENGDOUHUIZAOCHENGYIBIAOYUJISUANJIZHIJIANWUTONGXUN。LINGYIBIAODECANSHUSHEZHIBUZHENGQUEDUITONGXUNYEYOUYINGXIANG。
处理过程:
JIANCHATONGXUNXIANJIETOUSHIFOUYOUQUEXIANBINGCHULI,JIANCHAYIBIAOCANSHUSHEZHISHIFOUZHENGQUE。
三、称量仪表静态时数字漂移
故障现象:
ZAIZIRANZHUANGTAIXIA,YIBIAOXIANSHISHUJULIANXUBUDUANDEBIANHUA。
原因分析:
CHENGZHONGYIBIAOXIANSHIZHONGLIANGSHUJULAIYUANYUCHUANGANQIJIEXIANHECHUANSONGGUOLAIDEDIANLIUXINHAO,YIBIAOXIANSHIZHONGLIANGBODONGDA,ZESHUOMINGCHUANGANQIJIEXIANHECHUANSHUGUOLAIDEDIANLIUBODONG。CHUANGANQINEIBUDIANQIAOSUNHUAIHUOCHUANGANQIJIEXIANHEJIEXIANTOUSONGDONGDOUHUIZAOCHENGDIANLIUBODONG。
处理过程:
CHAICHUMOUGECHUANGANQIZAIJIEXIANHESHANGDESUOYOUJIEXIAN、KANYIBIAOSHUJUSHIFOUJIXUPIAOYI。RUYIBIAOSHUJUTINGZHIPIAOYI,ZEKEPANDUANGAICHUANGANQIJIEXIANSONGDONGHUOCHUANGANQISUNHUAI。BACHAIXIADECHUANGANQISUOYOUJIEXIANZHONGXINJIEDAOJIEXIANHESHANG,RUYIBIAOSHUJUTINGZHIPIAOYI,ZESHUOMINGYUANYINSHIJIEXIANSONGDONGSUOZHI,RUYIBIAOSHUJUJIXUPIAOYI,ZECHUANGANQISUNHUAI,GENGHUANCHUANGANQIJIKEJIEJUE。RUCHAIDIAOMOUGECHUANGANQIHOU,YIBIAOSHUJUJIXUPIAOYI,ZECHAILINGYIGECHUANGANQI(YICHAICHUANGANQIDEJIEXIANXIANBUYAOJIE),ANLEISIFANGFACHULI。
四、称量仪表显示“┏┈┈┓”或“┗┈┈┛”
故障现象:
ZAICHENGZHONGGUOCHENGZHONG,YIBIAOXIANSHI“┏┈┈┓”FUHAO,HUOZAIXIELIAOGUOCHENGZHONG,YIBIAOXIANSHI“┗┈┈┛”。
原因分析:
FUHAO“┏┈┈┓”DEYIYIBIAOSHIJILIANGZHUANGZHISUOCHENGWULIAOZHONGLIANGCHAOCHUYIBIAOSHEDINGZHONGLIANG,JICHAOZAI。FUHAO“┗┈┈┛”DEYIYIJILIANGZHUANGZHINEIWULIAOZHONGLIANGXIAOYUYIBIAOLINGDIANSHEDINGSHUZHI。
处理过程:
DANGCHUXIANFUHAO“┏┈┈┓”SHI,YIBANSHIJILIANGDOUNEIWULIAOCHAOGUOPEIFANGZHI,JIANCHAJILIANGDOUNEIWULIAOBINGCHULI。RUJILIANGDOUNEIWULIAOWEICHAOGUOPEIFANGZHI,ZEJIANCHAYIBIAOCANSHUF1.1(CHENGLIANGXUANZE)DESHUJUSHIFOUZHENGQUE,ANCHENGZHONGZHONGDUANCANSHUSHEDINGBIAOJINXINGJIANCHAHESHEDING。LINGZHONGLIANGCHUANSHUXIANLUJIETOUSONGDONG、PINGBICENGPOSUNSHIXIAOYEYOUYINGXIANG。
DANGCHUXIANFUHAO“┏┈┈┓”SHI,YIBANZHONGXINXIAOLINGDIANJIKEJIEJUE。
五、待料斗卸完料后有料指示灯继续闪烁
故障现象:
DAILIAODOUXIEWANLIAO,DOUFAMENGUANBI,YOULIAOZHISHIDENGJIXUSHANSHUO。
原因分析:
DANGDAILIAODOUXIELIAOSHI,DAILIAODOUYOULIAOZHISHIDENGKAISHISHANSHUO,DANGXIELIAOWANBIDOUFAMENGUANBI,GUANMENDAOWEIXINHAODAOWEIHOU(I6.7),DAILIAODOUYOULIAOZHISHIDENGTINGZHISHANSHUO。DOUFAMENGUANBI,YOULIAOZHISHIDENGJIXUSHANSHUO,ZEKEPANDUANDOUFAMENWEIGUANDAOWEIHUOGUANMENDAOWEIXINGCHENGKAIGUANHUOCIXINGKAIGUANANZHUANGWEIZHISONGDONG,JIEJINKAIGUANHUOCIXINGKAIGUANSUNHUAIYEHUICHUXIANGAIGUZHANG。
处理过程:
JIANCHADAILIAODOUDOUFAMENDEGUANBIQINGKUANG,RUYINGULIAOHUOQITAYUANYINKAZHUWEIGUANDAOWEI,QIEHUANDAOSHOUDONGZHUANGTAI,ANXIADAILIAODOUXIELIAOANNIU,DAKAIDOUFAMEN,SHIKAZHUDOUFAMENDEGULIAODIAOLUO,ZAISONGKAIDAILIAODOUXIELIAOANNIU,SHIDOUFAMENGUANBIDAOWEIHOU,ZAIQIEHUANDAOZIDONGZHUANGTAI。YEKEZAIZIDONGZHUANGTAIXIA,YONGSHUBIAODIANJIJISUANJIJIANKONGJIEMIANSHANGDEDAILIAODOUXIELIAOKONGJIAN,DAKAIDOUFAMEN,QINGCHUWULIAOHOUZAIGUANBI。
RUXINGCHENGKAIGUANHUOQIGANGSHANGDECIXINGKAIGUANANZHUANGSONGDONG,TEBIESHICIXINGKAIGUANSONGDONG,BAKAIGUANWEIZHIDIAOZHENGHOUJINGU。RUGUANMENDAOWEI,KAIGUANWEIZHIZHENGCHANG,ZEXUJIANCHAXINGCHENGKAIGUANHUOCIXINGKAIGUANSHIFOUSUNHUAI。
六、叠加称量螺旋输送机切换时其断路器跳闸
故障现象:
DANGFENMEIHUICHENGLIANGJIESHUHOU,ZHUANHUANDAOKUANGFENLUOXUANQIDONGSHIJIUTIAOZHA。
原因分析:
YINDIEJIACHENGLIANGTIAOLUOXUANSHUSONGJIGONGYONGYIGEKONGQIKAIGUAN,DANGFENMEIHUILUOXUANDUANDIANHOU,QIJIECHUQIMEIYOULIJIQUANBUDUANKAI,CISHIYOUQIDONGKUANGFENLUOXUANJI,RONGYIZAOCHENGDUANLU。
处理过程:
TONGGUODIAOZHENGT600.02YIBIAOSHANGF6.3.3.2,YANZHANGZHUANHUANSHIJIAN。
七、搅拌机搅拌时间到后不卸料
故障现象:
ZAIZIDONGSHENGCHANGUOCHENGZHONG,JIAOBANSHIJIANBIANWEILINGHOU,JIAOBANJIBUXIELIAO。
原因分析:
ZHENGCHANGQINGKUANGXIA,JIAOBANSHIJIANBIANWEILINGHOU,JIAOBANJIHUIZIDONGXIELIAO,DANZAISHENGCHANGUOCHENGZHONGANXIALECAOZUOTAISHANGDEZANTINGANNIUHUOYONGSHUBIAODIANJILEJISUANJIJIANKONGJIEMIANSHANGDEJINZHICHULIAOKONGJIAN,ZEJIAOBANSHIJIANDAOHOU,JIAOBANJIBUHUIXIELIAO。LINGXIELIAOMENDIANCIFASUNHUAI,XIELIAOMENBUNENGDAKAI,JIAOBANJIYEBUHUIXIELIAO。
处理过程:
1、JIANCHACAOZUOTAISHANGZANTINGANNIUSHIFOUANXIA,RUANXIAZEFUWEI。
2、JIANCHAJISUANJIJIANKONGJIEMIANSHANGDEJINZHICHULIAOKONGJIANSHIFOUBEIJIHUO,RUJIHUOZEQUXIAO。
3、JIANCHAXIELIAODIANCIFASHIFOUGONGZUOZHENGCHANG。
八、一个电磁阀动作,所有的电磁阀得电
故障现象:
ZAIZIDONGSHENGCHANGUOCHENGZHONG,PEILIAOZHANSUOYOUQIDONGMENDOUDAKAI。
原因分析:
1、YINSHUADIANLUBANSHANGDE100HAOXIANWEIJIEHUOJIECHUBUHAO。
2、YINSHUADIANLUBANSHANGDEXULIUERJIGUANJICHUAN。
处理过程:
1、JIANCHAYINSHUADIANLUBANSHANGDE100HAOXIANBINGJIEHAO。
2、GENGHUANZHENGKUAIYINSHUADIANLUBANHUOZHIGENGHUANSUNHUAIDEXULIUERJIGUAN。
九、上位机系统提示未检测到加密锁或加密锁初始化错误
故障现象:
JISUANJIQIDONGHOU,BAOJINGTISHIWEIJIANCEDAOJIAMISUOHUOJIAMISUOCHUSHIHUACUOWU。
原因分析:
HUNNINGTUJIAOBANKONGZHIXITONGSHIZAIZUTAIRUANJIANSHANGJINXINGKAIFADE,SHIYONGZUTAIRUANJIANBIXUBAJIAMISUOZHENGQUEANZHUANGZAIJISUANJISHANG,BINGANZHUANGJIAMISUOQUDONGCHENGXU。DANGJIAMISUOWEIANZHUANGHAOHUOJIAMISUOSUNHUAI,JISUANJIDOUJIANCEBUDAO。JIAMISUOCHUSHIHUACUOWUDEYUANYINSHIQUDONGCHENGXUYOUWENTI。
处理过程:
1、GUANBIJISUANJI,BACHUJIAMISUO,JIANCHAHOUZAIZHUANGSHANG,RUDUOCIJIANCHACHULI,HAIJIANCEBUDAOJIAMISUO,ZEXUGENGHUANJIAMISUOHUOJISUANJIZHUBAN。
2、ZHONGXINANZHUANGQUDONGCHENGXU。
十、无法进入操作系统
故障现象:
QIDONGJISUANJISHITISHICHARUXITONGQIDONGRUANPAN
原因分析:
YINGJIANHUORUANJIANYUANYINZAOCHENGXITONGWENJIANDIUSHI。
处理过程:
1、YONGXITONGPANHUIFU。
2、ZHONGXINKELONGYINGPANGENGHUAN。
十一、粉料罐料位计指示异常
故障现象:
FENLIAOGUANLIYOULIAO、MEILIAO,LIAOWEIJIDOUXIANSHIYOULIAO。
原因分析:
DANGFENLIAOGUANNEIFENLIAOFUGAILIAOWEIJISHI,LIAOWEIJIXUANZHUANYEPIANSHOUDAOZULITINGZHIZHUANDONG,CISHI,LIAOWEIJIJICHUYOULIAOXINHAO。DANGLIAOWEIJIXUANZHUANYEPIANZHANLIAOGUODUODAOYIDINGCHENGDUHUOXUANZHUANYEPIANYUANZHUANGZUOZHIJIANJIANXIGUOSHAOERFAKA,LIAOWEIJIWUFAZHUANDONG,LIAOWEIJIHUISHUCHUYOULIAOXINHAO。LINGLIAOWEIJIJIEXIANCUOWUHUOLIAOWEIJISUNHUAIYEHUIFACHUCUOWUXINHAO。
处理过程:
1、CHAICHULIAOWEIJI,QINGLIXUANZHUANYEPIANSHANGSUOZHANDEFENLIAO。
2、JIANCHAXUANZHUANYEPIANYUANZHUANGZUOTAOZHIJIANDEJIANXISHIFOUZUGOU,RUGUOXIAOZEXUJINXINGCHULI。
3、JIANCHALIAOWEIJIDEJIEXIANSHIFOUZHENGQUE。
4、CHAICHUTONGDIANSHIYAN,PANDUANLIAOWEIJISHIFOUSUNHUAI。
十二、未启动生产画面显示进料画面
故障现象:
WEIQIDONGSHENGCHAN,JISUANJIJIANKONGHUAMIANXIANSHIJINLIAODONGHUA。
原因分析:
JISUANJIJIANKONGHUAMIANJINLIAODONGHUAYUGEQIDONGMENDEGUANMENDAOWEIXINHAOYOUGUAN。ERGUANMENXINHAOSHITONGGUOPLCCHUANSHUJIJISUANJI。
处理过程:
JIANCHAPLCYUJISUANJIZHIJIANDEPC/PPITONGXUNDIANLANLIANJIESHIFOUZHENGQUEKEKAO。