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干粉站人员必备:干粉站典型故障问题处理(中)

发布时间:2019-03-18 09:23:44 作者:青岛恩普除尘


一、粉料秤计量准确后称量仪表读数渐渐变小

故障现象:

ZAIZIDONGSHENGCHANGUOCHENGZHONG,FENLIAOJILIANGDOUNEIDEWULIAOCHENGHAOHOUJIANJIANBIANXIAO。

原因分析:

ZHUYAOSHIXIELIAOQIDONGDIEFAGUANBUYANSUOYINQI。ERQIDONGDIEFAGUANBUYANDEYINSUYOU:QIDONGDIEFAZUZHUANGSHIXIANWEILUODINGWEIZHIBUHESHIZAOCHENGDIEFABENSHENGUANBUDAOWEI,LINGDIEFACHUKOUCHUZHANLEWULIAO,YEHUIZAOCHENGQIDONGDIEFAGUANBUDAOWEI。

处理过程:

1、XIANCHAIKAIYUQIDONGDIEFAXIANGLIANDEHONGSEJIAOGUAN,JIANCHASHIFOUYOUWULIAOZHANZAIDIEFASHANG,RUYOU,ZEZAIDIEFAKAIQIZHUANGTAIXIA,YONGGANGSHUABAWULIAOQINGLIDIAO。

2、JIANCHADIEFADEXIANWEIDINGSIWEIZHISHIFOUHESHI,KETONGGUODIAOZHENGDINGSILAIXIANZHIDIEFADEKAIDU。

二、配比不下传到仪表或仪表显示数上传不到计算机或仪表不启动

故障现象:

RENWUSHEZHIHAOHOU,YONGSHUBIAODIANJICUNPANXIACHUAN,DANCHENGZHONGYIBIAOJIESHOUBUDAOJISUANJIXIACHUANDESHUJU。ZAISHENGCHANGUOCHENGZHONG,CHENGZHONGYIBIAOJIANCEDAODEZHONGLIANGSHUJUBUNENGCHUANSHUDAOJISUANJISHANG,JISUANJIJIEMIANSHANGXIANGYINGDESHUJUKONGJIANCHUANGKOUWUFANYING。

原因分析:

CHENGZHONGYIBIAOYUJISUANJIZHIJIANTONGGUOYITUOBACHUANKOUXIANLIANJIE。YIBIAOYUJISUANJIZHIJIANDETONGXUNXIANSONGDONG、DUANXIAN、DUANJIEHUOPENGQIAODENGDOUHUIZAOCHENGYIBIAOYUJISUANJIZHIJIANWUTONGXUN。LINGYIBIAODECANSHUSHEZHIBUZHENGQUEDUITONGXUNYEYOUYINGXIANG。

处理过程:

JIANCHATONGXUNXIANJIETOUSHIFOUYOUQUEXIANBINGCHULI,JIANCHAYIBIAOCANSHUSHEZHISHIFOUZHENGQUE。

三、称量仪表静态时数字漂移

故障现象:

ZAIZIRANZHUANGTAIXIA,YIBIAOXIANSHISHUJULIANXUBUDUANDEBIANHUA。

原因分析:

CHENGZHONGYIBIAOXIANSHIZHONGLIANGSHUJULAIYUANYUCHUANGANQIJIEXIANHECHUANSONGGUOLAIDEDIANLIUXINHAO,YIBIAOXIANSHIZHONGLIANGBODONGDA,ZESHUOMINGCHUANGANQIJIEXIANHECHUANSHUGUOLAIDEDIANLIUBODONG。CHUANGANQINEIBUDIANQIAOSUNHUAIHUOCHUANGANQIJIEXIANHEJIEXIANTOUSONGDONGDOUHUIZAOCHENGDIANLIUBODONG。

处理过程:

CHAICHUMOUGECHUANGANQIZAIJIEXIANHESHANGDESUOYOUJIEXIAN、KANYIBIAOSHUJUSHIFOUJIXUPIAOYI。RUYIBIAOSHUJUTINGZHIPIAOYI,ZEKEPANDUANGAICHUANGANQIJIEXIANSONGDONGHUOCHUANGANQISUNHUAI。BACHAIXIADECHUANGANQISUOYOUJIEXIANZHONGXINJIEDAOJIEXIANHESHANG,RUYIBIAOSHUJUTINGZHIPIAOYI,ZESHUOMINGYUANYINSHIJIEXIANSONGDONGSUOZHI,RUYIBIAOSHUJUJIXUPIAOYI,ZECHUANGANQISUNHUAI,GENGHUANCHUANGANQIJIKEJIEJUE。RUCHAIDIAOMOUGECHUANGANQIHOU,YIBIAOSHUJUJIXUPIAOYI,ZECHAILINGYIGECHUANGANQI(YICHAICHUANGANQIDEJIEXIANXIANBUYAOJIE),ANLEISIFANGFACHULI。

四、称量仪表显示“┏┈┈┓”或“┗┈┈┛”

故障现象:

ZAICHENGZHONGGUOCHENGZHONG,YIBIAOXIANSHI“┏┈┈┓”FUHAO,HUOZAIXIELIAOGUOCHENGZHONG,YIBIAOXIANSHI“┗┈┈┛”。

原因分析:

FUHAO“┏┈┈┓”DEYIYIBIAOSHIJILIANGZHUANGZHISUOCHENGWULIAOZHONGLIANGCHAOCHUYIBIAOSHEDINGZHONGLIANG,JICHAOZAI。FUHAO“┗┈┈┛”DEYIYIJILIANGZHUANGZHINEIWULIAOZHONGLIANGXIAOYUYIBIAOLINGDIANSHEDINGSHUZHI。

处理过程:

DANGCHUXIANFUHAO“┏┈┈┓”SHI,YIBANSHIJILIANGDOUNEIWULIAOCHAOGUOPEIFANGZHI,JIANCHAJILIANGDOUNEIWULIAOBINGCHULI。RUJILIANGDOUNEIWULIAOWEICHAOGUOPEIFANGZHI,ZEJIANCHAYIBIAOCANSHUF1.1(CHENGLIANGXUANZE)DESHUJUSHIFOUZHENGQUE,ANCHENGZHONGZHONGDUANCANSHUSHEDINGBIAOJINXINGJIANCHAHESHEDING。LINGZHONGLIANGCHUANSHUXIANLUJIETOUSONGDONG、PINGBICENGPOSUNSHIXIAOYEYOUYINGXIANG。

DANGCHUXIANFUHAO“┏┈┈┓”SHI,YIBANZHONGXINXIAOLINGDIANJIKEJIEJUE。

五、待料斗卸完料后有料指示灯继续闪烁

故障现象:

DAILIAODOUXIEWANLIAO,DOUFAMENGUANBI,YOULIAOZHISHIDENGJIXUSHANSHUO。

原因分析:

DANGDAILIAODOUXIELIAOSHI,DAILIAODOUYOULIAOZHISHIDENGKAISHISHANSHUO,DANGXIELIAOWANBIDOUFAMENGUANBI,GUANMENDAOWEIXINHAODAOWEIHOU(I6.7),DAILIAODOUYOULIAOZHISHIDENGTINGZHISHANSHUO。DOUFAMENGUANBI,YOULIAOZHISHIDENGJIXUSHANSHUO,ZEKEPANDUANDOUFAMENWEIGUANDAOWEIHUOGUANMENDAOWEIXINGCHENGKAIGUANHUOCIXINGKAIGUANANZHUANGWEIZHISONGDONG,JIEJINKAIGUANHUOCIXINGKAIGUANSUNHUAIYEHUICHUXIANGAIGUZHANG。

处理过程:

JIANCHADAILIAODOUDOUFAMENDEGUANBIQINGKUANG,RUYINGULIAOHUOQITAYUANYINKAZHUWEIGUANDAOWEI,QIEHUANDAOSHOUDONGZHUANGTAI,ANXIADAILIAODOUXIELIAOANNIU,DAKAIDOUFAMEN,SHIKAZHUDOUFAMENDEGULIAODIAOLUO,ZAISONGKAIDAILIAODOUXIELIAOANNIU,SHIDOUFAMENGUANBIDAOWEIHOU,ZAIQIEHUANDAOZIDONGZHUANGTAI。YEKEZAIZIDONGZHUANGTAIXIA,YONGSHUBIAODIANJIJISUANJIJIANKONGJIEMIANSHANGDEDAILIAODOUXIELIAOKONGJIAN,DAKAIDOUFAMEN,QINGCHUWULIAOHOUZAIGUANBI。

RUXINGCHENGKAIGUANHUOQIGANGSHANGDECIXINGKAIGUANANZHUANGSONGDONG,TEBIESHICIXINGKAIGUANSONGDONG,BAKAIGUANWEIZHIDIAOZHENGHOUJINGU。RUGUANMENDAOWEI,KAIGUANWEIZHIZHENGCHANG,ZEXUJIANCHAXINGCHENGKAIGUANHUOCIXINGKAIGUANSHIFOUSUNHUAI。

六、叠加称量螺旋输送机切换时其断路器跳闸

故障现象:

DANGFENMEIHUICHENGLIANGJIESHUHOU,ZHUANHUANDAOKUANGFENLUOXUANQIDONGSHIJIUTIAOZHA。

原因分析:

YINDIEJIACHENGLIANGTIAOLUOXUANSHUSONGJIGONGYONGYIGEKONGQIKAIGUAN,DANGFENMEIHUILUOXUANDUANDIANHOU,QIJIECHUQIMEIYOULIJIQUANBUDUANKAI,CISHIYOUQIDONGKUANGFENLUOXUANJI,RONGYIZAOCHENGDUANLU。

处理过程:

TONGGUODIAOZHENGT600.02YIBIAOSHANGF6.3.3.2,YANZHANGZHUANHUANSHIJIAN。

七、搅拌机搅拌时间到后不卸料

故障现象:

ZAIZIDONGSHENGCHANGUOCHENGZHONG,JIAOBANSHIJIANBIANWEILINGHOU,JIAOBANJIBUXIELIAO。

原因分析:

ZHENGCHANGQINGKUANGXIA,JIAOBANSHIJIANBIANWEILINGHOU,JIAOBANJIHUIZIDONGXIELIAO,DANZAISHENGCHANGUOCHENGZHONGANXIALECAOZUOTAISHANGDEZANTINGANNIUHUOYONGSHUBIAODIANJILEJISUANJIJIANKONGJIEMIANSHANGDEJINZHICHULIAOKONGJIAN,ZEJIAOBANSHIJIANDAOHOU,JIAOBANJIBUHUIXIELIAO。LINGXIELIAOMENDIANCIFASUNHUAI,XIELIAOMENBUNENGDAKAI,JIAOBANJIYEBUHUIXIELIAO。

处理过程:

1、JIANCHACAOZUOTAISHANGZANTINGANNIUSHIFOUANXIA,RUANXIAZEFUWEI。

2、JIANCHAJISUANJIJIANKONGJIEMIANSHANGDEJINZHICHULIAOKONGJIANSHIFOUBEIJIHUO,RUJIHUOZEQUXIAO。

3、JIANCHAXIELIAODIANCIFASHIFOUGONGZUOZHENGCHANG。

八、一个电磁阀动作,所有的电磁阀得电

故障现象:

ZAIZIDONGSHENGCHANGUOCHENGZHONG,PEILIAOZHANSUOYOUQIDONGMENDOUDAKAI。

原因分析:

1、YINSHUADIANLUBANSHANGDE100HAOXIANWEIJIEHUOJIECHUBUHAO。

2、YINSHUADIANLUBANSHANGDEXULIUERJIGUANJICHUAN。

处理过程:

1、JIANCHAYINSHUADIANLUBANSHANGDE100HAOXIANBINGJIEHAO。

2、GENGHUANZHENGKUAIYINSHUADIANLUBANHUOZHIGENGHUANSUNHUAIDEXULIUERJIGUAN。

九、上位机系统提示未检测到加密锁或加密锁初始化错误

故障现象:

JISUANJIQIDONGHOU,BAOJINGTISHIWEIJIANCEDAOJIAMISUOHUOJIAMISUOCHUSHIHUACUOWU。

原因分析:

HUNNINGTUJIAOBANKONGZHIXITONGSHIZAIZUTAIRUANJIANSHANGJINXINGKAIFADE,SHIYONGZUTAIRUANJIANBIXUBAJIAMISUOZHENGQUEANZHUANGZAIJISUANJISHANG,BINGANZHUANGJIAMISUOQUDONGCHENGXU。DANGJIAMISUOWEIANZHUANGHAOHUOJIAMISUOSUNHUAI,JISUANJIDOUJIANCEBUDAO。JIAMISUOCHUSHIHUACUOWUDEYUANYINSHIQUDONGCHENGXUYOUWENTI。

处理过程:

1、GUANBIJISUANJI,BACHUJIAMISUO,JIANCHAHOUZAIZHUANGSHANG,RUDUOCIJIANCHACHULI,HAIJIANCEBUDAOJIAMISUO,ZEXUGENGHUANJIAMISUOHUOJISUANJIZHUBAN。

2、ZHONGXINANZHUANGQUDONGCHENGXU。

十、无法进入操作系统

故障现象:

QIDONGJISUANJISHITISHICHARUXITONGQIDONGRUANPAN

原因分析:

YINGJIANHUORUANJIANYUANYINZAOCHENGXITONGWENJIANDIUSHI。

处理过程:

1、YONGXITONGPANHUIFU。

2、ZHONGXINKELONGYINGPANGENGHUAN。

十一、粉料罐料位计指示异常

故障现象:

FENLIAOGUANLIYOULIAO、MEILIAO,LIAOWEIJIDOUXIANSHIYOULIAO。

原因分析:

DANGFENLIAOGUANNEIFENLIAOFUGAILIAOWEIJISHI,LIAOWEIJIXUANZHUANYEPIANSHOUDAOZULITINGZHIZHUANDONG,CISHI,LIAOWEIJIJICHUYOULIAOXINHAO。DANGLIAOWEIJIXUANZHUANYEPIANZHANLIAOGUODUODAOYIDINGCHENGDUHUOXUANZHUANYEPIANYUANZHUANGZUOZHIJIANJIANXIGUOSHAOERFAKA,LIAOWEIJIWUFAZHUANDONG,LIAOWEIJIHUISHUCHUYOULIAOXINHAO。LINGLIAOWEIJIJIEXIANCUOWUHUOLIAOWEIJISUNHUAIYEHUIFACHUCUOWUXINHAO。

处理过程:

1、CHAICHULIAOWEIJI,QINGLIXUANZHUANYEPIANSHANGSUOZHANDEFENLIAO。

2、JIANCHAXUANZHUANYEPIANYUANZHUANGZUOTAOZHIJIANDEJIANXISHIFOUZUGOU,RUGUOXIAOZEXUJINXINGCHULI。

3、JIANCHALIAOWEIJIDEJIEXIANSHIFOUZHENGQUE。

4、CHAICHUTONGDIANSHIYAN,PANDUANLIAOWEIJISHIFOUSUNHUAI。

十二、未启动生产画面显示进料画面

故障现象:

WEIQIDONGSHENGCHAN,JISUANJIJIANKONGHUAMIANXIANSHIJINLIAODONGHUA。

原因分析:

JISUANJIJIANKONGHUAMIANJINLIAODONGHUAYUGEQIDONGMENDEGUANMENDAOWEIXINHAOYOUGUAN。ERGUANMENXINHAOSHITONGGUOPLCCHUANSHUJIJISUANJI。

处理过程:

JIANCHAPLCYUJISUANJIZHIJIANDEPC/PPITONGXUNDIANLANLIANJIESHIFOUZHENGQUEKEKAO。